A guide to designing t-shirts from scratch

A guide to designing T-shirts from scratch

What do we know about T-shirts so far?

If you ask me, T-shirts are the most widely used clothing garment worn by people from all age groups. They are colorful, they are versatile, and most importantly, they create a bespoke fashion statement. You can wear them casually, or formally, depending on your preferences, we are not here to judge you at all.

The first T-shirts were designed and manufactured around the early years of 1920, and since then, their journey has only transformed for the greater good. There is not a single brand in the world that doesn’t offer stylish T-shirts for the people, which is why the industry is over $5 billion.


Today, you can find a wide range of cheapest T-shirts available in the market. From crewneck to V-neck, and from short-sleeves to long-sleeves, you can buy them in a variety of fabrics like cotton, polyester, cotton/polyester, spandex, nylon, and many more.

Besides being a friendly fashion statement, T-shirts are commonly used for advertisings and promotions. Nowadays, you can easily customize and decorate your T-shirt with your business logo and message and distribute it to your clients and customers.

With decoration options like screen printing, direct to garment, sublimation, heat transfers, and many more, the process of customization has surely elevated for the greater good, allowing people to choose the options according to their business needs.

These days, you may find businesses using T-shirts for affiliations and political gains. Donald Trump’s marketing team campaigned and distibuted an array of T-shirts with his party’s logo and message. The strategy worked like a charm and you would see hordes of people wearing his promotional T-shirts to work, travelling, and other places, etc.

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Surprisingly, T-shirts are super breathable and can fit into any body size. From infants to young adults, the sizes vary for adults but for infants and young children, the sizes depend on their age and body weight.

What type of materials are used in making T-shirts?

As far as my experience goes, I have seen a variety of T-shirts being made from a multitude of fabrics that I have never seen or heard before. That being said, this only shows how complete and uniformed T-shirts are in today’s fashion market.

In retrospect, a wide range of T-shirts are normally made from pure cotton materials with a dash of other synthetics like polyester and its blends. With more brands opening up about preserving the natrual resources and willing to go organic for the sake of keeping the environment safe, naturally grown cotton and dyes offer something substantional in the T-shirt market.

T-shirts that are stretchable last longer than the ones which don’t are normally manufactured from fabrics like jerseys, rib knits and interconnected rib knits that are combined together to create the perfect look.

Jerseys are the most common type of T-shirts present in the market and are relatively the most cheapest variant of T-shirts. In the promotional apparel sector, businesses mainly use jersey T-shirts for sublimation and screen printing because they are authentic, and last longer than most of the fabrics present.

The process of creating T-shirts

Designing and manufacturing T-shirts is no less than an art and only a skilled artisan is capable of making it a reality. From assembling the fabric to creating the perfect set of T-shirts, a lot of planning and processing is applied.

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T-shirts are designed and manufactured on special machines that automate the process of cutting the fabric, assembling different layers of fabric, stitching it up together for creating a perfect T-shirt. The processes are divided further and explained below.

  1. Modification

The style of the T-shirt is finalized and its dimensions are converted into patterns. This is the process where size adjustments can be made according to your requirements.

  1. Trimming the fabric

The fabric used in making T-shirts are cut in different pieces. The pieces are segregated into main body, sleeves, pockets, front and trim.

  1. Mix it up together

Once all the fabrics are cut into different pieces they are joined together with the help of a special machine. This machine creates the look of a T-shirt.

  1. Stitching

All the fabrics are stitched neatly to create the perfect blend and balance of needles and machine. This gives the final look of a T-shirt.

  1. Finish

Your T-shirt is ready. The team checks one last time for any possible mistakes or mishaps. If not, they are ready for distribution.

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